Technosys Systems

Metal Spectrometer is used for inspection, quality control, and alloy identification. Many times  this is also called as metal analyzer. In Market Bench top and Portable both variants are available. In bench top most popular is OES Spectrometer and in case of Hand Held Portable Spectrometer X-Ray and LIBS Spectrometer Both are available. X Ray hand held analyzers are basically a PMI (Positive Metal Identification Machine). For more accurate metal analysis Optical Emission spectrometer is used.

Here we have association with a technology innovator company for India, this company manufacturing LIBS Spectrometer (Laser Induced Breakdown Spectroscopy). We have both Handheld LIBS Spectrometer for field use and also Online Spectrometer. This Metal Analyzer is more accurate than X- Ray PMI and also gives more number of Light Elements.

Our LIBS Spectrometer gives Carbon Value in ferrous base metal without use of any argon gas. Apart from Ferrous our machine works with Aluminum Base, Titanium Base, Nickel Base, Zinc Base and Copper Base. We are selling our spectrometer across India and also in neighboring countries.


Laser Based Portable Spectrometer is designed for operational incoming inspection of rolled metal, determination of steel grades, non-ferrous and ferrous scrap metals and alloys. The metal analyzer provides high speed in the determination of chemical elements: C, Be, Mg, Al, Si, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Nb, Mo, Sn, Sb, W, Pb and others.


Portable laser spectrometer is included in the State Register of Measuring Instruments under No. 85726-22 The principle of operation of Portable laser spectrometer

Portable laser spectrometeris based on the method of laser spark emission spectrometry. A short laser pulse turns a few micrograms of metal into plasma, the radiation is decomposed into a spectrum, and the intensity of the spectral lines determines the concentration of chemical elements.

Features:

High precision hardness tester TKM-459CE intended for quick measuring of metal items hardness in laboratorial, manufacturing and field conditions.

Device is intended for non-destructive testing of production quality in metallurgy, mechanical engineering, aircraft, shipbuilding, atomic industry, oil and gas industry.

• Carbonaceous and structural steels
•  Items with surface-hardened layers such as cementation, nitride hardening, high frequency current hardening
•  Heat-proof, corrosion-proof, non-corrosive steels
•  Plated coating (chrome), overlaying
•  Items of complicated configuration

• Stable readings independent from force and time of pressing.
•  Easy measuring in hard-to-reach areas.
•  Ultra-small control area (from 1 mm).
•  Control in slots and blind holes from 5 mm (not provided by rival devices).
•  Invisible print on mirror-surface.
•  Low sensitivity to the curvative of surface, thickness and weight of product.

•  Impact-, dust- and water- proof housing.
•  Intuitive graphic interface.
•  Bright color graphic display allows working at below zero temperature and stays bright at any lighting.
•  Signalization of exceeding of prescribed readings threshold.
•  Unique system of statistic data processing and averaging of readings.
•  Fast adjustment of readings and programming of additional calibrations to basic scales by 2 or less standard blocks.
•  Flexible device memory for recording of readings and their analysis.
•  Programming of additional scales calibrations by 2 or less standard test blocks.
•  Fast programming of additional scales by 2 to 10 standard test blocks.

Surface hardening improves the wear resistance and fatigue strength of dynamically stressed components. These functional characteristics are mainly determined by surface hardness, hardening depth and residual stress.

An essential quality feature of the surface hardening process is the thickness of the hardened layer (SHD). Currently, the hardened layer can only be tested in random samples using destructive methods, a procedure that is both costly and time-consuming.

Ultrasonic waves propagating in polycrystalline materials (steel) are scattered at material interfaces with changes of density and/or elastic properties. In general, the ultrasonic waves are scattered in all directions, one part also back to the ultrasonic transducer that generated the ultrasonic pulse. The intensity of backscattered ultrasound received by the transducer depends on the ratio of geometric size of scattering geometry to the wavelength of ultrasound and on the degree of material property difference at the interface denoted by the term acoustic impedance change.

In the regime where the ultrasonic wave length is large compared to the size of scattering geometry, higher ultrasound frequencies (or shorter wave lengths) increase the intensity of ultrasonic backscattering. Further, intensity of backscattering increases with the average effective size of the scattering geometry, for example the grain size of the polycrystalline steel. Using the appropriate frequency of about 20 MHz, the microstructure change between the hardened case (usually fine grained Martensite) and the core material with coarse grained microstructure causes a distinct increase of backscattering intensity. This effect can be observed when the ultrasonic pulse crosses the interface and standard time of flight evaluation yields the depth position of the interface that corresponds to the Surface Hardening Depth (SHD

Crack depth meter 281M - High-precision instrument for measuring the depth of cracks exposed on various metals and alloys (incl. stainless steel, duraluminum), previously detected by other methods.
(in comparison to traditional methods).

Magnetic-eddy current flaw detector VID-345 is intended for detecting cracks and measuring their depth, detecting stress- corrosive cracks in metal ferromagnetic constructions, even under layer of corrosion and/ or protective coating.

Flaw detector enables to measure depth of corrosive damage as well as thickness of protective coating.

The device combines magnetic and eddy-current methods for flaws detection, which enables the user to control products with rough corroded surface and to measure through the layer of insulating coating of variable thickness without any additional readjustment.

Purpose
Small-sized device for operative coating thickness measurements of paint, lacquer, galvanic, powder bitumen and other coatings on substrates from ferrous and non-ferrous materials with increased temperature range.

Features
— colour OLED display with 1.7’’ diagonal, large digits on display;
— device can be delivered with integrated combined small-sized probe for measuring coating thickness on substrates from ferrous and non-ferrous materials;
— increased temperature range up to -30°C;
— possibility of tolerance mode measurement, measuring with averaging;
— device can be delivered with integrated probe or with built-in probe on cable.

Basic technical characteristics
— accuracy: in range T = 0…500 µm ±(0,02T+1) µm; in range T = 500…Tmax ±0,02T µm;
— temperature range: for device: -30 °C…+40 °C; for probe: -40 °C…+ 50 °C;
— power-supply: built-in Li-Ion rechargeable battery, 3,7 – 4,2 V, 700 mAh;
— overall dimensions: 120 × 45 × 20 mm;
— weight: 130 g;
— operating time: min 8 h.

Delivery set
The device can be completed with measuring probe, set of coating reference specimens (calibration foils), sample of metal substrate, charging unit, operating manual, container for storage and transportation (case or bag).

• Horizontal protrudent nose design, testing on surfaces difficult to reach
• Testing internal surface of ring parts whose diameter is not less than 23mm(0.900)
• Testing external surface of round bars whose diameter is not less than 3mm (0.120)
• Automatic test process
• High definition backlight LCD
• Simple and easy selectable operation menu
• RS-232/USB data output
• TH300: Rockwell hardness tester
• TH301: Rockwell hardness tester with auto-switch of test force.
• TH310: Rockwell superficial hardness tester.
• TH320: Rockwell & Rockwell superficial hardness tester

Product Introduction:

Portable Surface Roughness Tester - TIME3100 is a pocket-sized economically priced instrument for measuring surface texture conforming to traceable standards. It can be used on the shop floor in any position, horizontal, vertical or anywhere in between.The large LCD display shows either roughness parameter Ra or Rz at the touch of a button, combined with the selected cut-off length. External calibration of roughness values is possible by means of a special CAL button, which makes adjustment of this instrument very easy. A beep signal informs the user of each individual measurement status when ready.The easy to use TIME3100 operates on various surfaces, not only flat but also outer cylinder, outer cone, grooves, and recesses greater than 80 X 30mm. The areas of application are wide spread. This unit is most suitable for inspection departments, quality control, on the shop floor during machining, assembly and on-site.TIME3100 determines both roughness parameters Ra and Rz within a wide measuring range (See specifications below). The piezo-electric pick-up stylus with diamond tip assures a very reliable measurement within tolerances in conformance with ISO Class 3. Ra parameter is in conformance to ISO while Rz conforms to DIN standards

Features:

• Pocket-size & economically price
• Large measuring range suitable for most materials
• Measures flat, outer cylinder and sloping surface
• Both Ra and Rz parameters in one instrument
• Features external calibration at keyboard
• Standard conform to ISO and DIN
• Rechargeable batteries, work while charging

Product Introduction:

• Multi-parameter measurin
• High accuracy inductance pickup
• Filtering methods of 2RC, GAUSS
• Compatible with four standards of ISO1997, ANSI and JIS2001
• TFT LCD displays all parameters and graphs
• Can be connected to TIME TA230 printer to print all parameters and graphs
• Built-in standard RS232 interface and USB interface
• Language: Simplified Chinese/English
• Shut off automatically or manually
• External pickup design, small driver and simple to use.

Industry Application There is a report analyzes every business who uses the tester, and enumerate the customers especial Time’s customers in order to comprehend the using of the testers in every industries more deeply.

• Firstly, the mechanical manufacturing industry, mostly the manufacture of metal. The primary function of roughness tester is testing the surface roughness of processing parts especially the pot-ball roughness tester is adept to testing the hard surface. For example the automobile parts manufacturing, mechanical parts manufacturing, etc. the roughness tester is essential in every manufacturing industry engaged in quality of parts surface.
• Secondly, the industry of manufacture of non-metal. As the development of science and technology, more and more new materials are used in manufacturing techniques, for example, pottery, plastic, polyethylene, etc. now some bearings are made in special pottery, and some pump valves are made in polyethylene. These materials all have firm character, and some of them can be made into parts instead of metal. Their surface roughness also needs testing in manufacture.
• As the technology and function of the roughness tester being perfected, besides the mechanical processing, surface roughness testing is also used in electric power, communication and electron, so much as stationery, dishware and the surface of one’s teeth.

Eddy Current Probes current probes consist of the acquired brands of Nortec and NDT Engineering. We offer more than 10,000 standard and custom designed eddy current probes, standard references, and accessories. This section features many of the standard design probes that are available in a wide range of diameters, frequencies, and connector styles.Olympus also offers custom probe designs to meet specific inspection requirements. Eddy current probes may be designed to match the contours of a part or shaped to fit into a fixture for fast and accurate inspections.

GrindoSonic® MK7, the instrument for non-destructive measurements of Material Characteristics based on Impulse Excitation Technique (IET).

The GrindoSonic MK7 uses impulse excitation technique (IET) to non-destructively measure material characteristics. The universal instrument for industrial quality control and research purposes is equipped with Fast Fourier Transform (FFT) visualization.

Since a correlation exists between breaking load and natural frequency, the GrindoSonic MK7 is an alternative to destructive testing, with users receiving E- and G-modulus and Poisson’s ratio results in a fraction of a second from initiating measurement.

The system includes production process monitoring for launch and quality assurance/quality control and handles various materials in sizes from less than 100mg to 100 tons.

Included with the system is a piezo-electric vibration detector, acoustic vibration detector, a set of excitation devices, a reference test bar with test certificate, PC mouse, and a customized HPRC black case. Available options include frequency analysis, FFT calculation to detect multiple vibrations modes, choice of zones of interest by waveband filtering, oscilloscope function for time domain analysis, and graphic visualization of frequency domain.

Multi-technology system that offers eddy current, magnetic flux leakage, remote field and IRIS ultrasound technologies.